Surfaces and Interfaces, 2026, 95

Prevention of gas accumulation (PIGA) around a bioresorbable magnesium alloy implant with PEO/PEF coatings during corrosion

Rapid degradation of magnesium implants can lead to premature mechanical failure and gas cavity formation, inducing inflammation in adjacent tissues. This study investigated corrosion and gas accumulation of Mg96Zn2Ga2 (wt.%) alloy with plasma electrolytic oxidation (PEO) or plasma electrolytic fluorination (PEF) coatings (thickness 7–8 µm). Coatings were characterized by XRD, SEM/EDS, potentiodynamic polarization, and electrochemical impedance spectroscopy. In vitro cytotoxicity and in vivo gas cavity formation were evaluated by implanting coated/uncoated magnesium screws into rat femurs, with weekly multi-slice computed tomography for four weeks. The PEO coating exhibited 14.6% porosity and was rich in MgO, while the PEF coating showed lower porosity (6.7%) and contained MgF2 and MgNaF3 phases. After 28 days of immersion in Hanks’ solution at 37 °C, corrosion rates were 0.015 mm/year for PEO and 0.010 mm/year for PEF. In vivo, gas cavity volume around uncoated screws increased progressively to over 2400 mm3 after 28 days, while PEO-coated screws showed a continuing upward trend and PEF-coated screws decreased to 184 mm3. In vitro direct-contact cytotoxicity revealed ∼60% proliferation inhibition for uncoated samples (due to gas bubbles) versus ∼30% for both coated samples. These results indicate that PEF coatings provide demonstrably improved long-term corrosion resistance and gas evolution control, termed Prevention of Gas Accumulation (PIGA), compared to PEO, thereby reducing hydrogen-related complications and enhancing clinical safety of biodegradable magnesium implants

Bautin VA, Mousavian SM, Korol AA, Svirshchevskaya EV, Akopov SB, Bazhenov VE, Statnik ES, Redko NA, Kunizhev KA

IBCH: 12630
Ссылка на статью в журнале: https://linkinghub.elsevier.com/retrieve/pii/S2468023026012198
Кол-во цитирований на 06.2026: 0
Данные статьи проверены модераторами 2026-09-27